Thermal Spray

At Plasmatec Engineers, we are determined to drive thermal spray coating technology forward by enhancing today’s performance while striving to develop the next generation of coatings. How do we tackle such an ambitious goal? By continuously improving the performance and safety features of our equipment, powders, and wires and ensuring consistency and repeatability in the coatings you produce every day. At the same time, application-focused materials and coatings engineering continues in our research facilities to “push the envelope” and develop Thermal Spray Technology for the New Millennium.

Our efforts are focused on customer satisfaction we will:
  • Deliver value in the products we supply, the service and assistance we provide, and the teamwork we cultivate
  • Maintain the highest standards in the thermal spray industry for powder and wire consistency and performance
  • Engineer, build and support the most reliable, safest thermal spray systems availables
  • Provide superior automation integration equipment, designed for high productivity and safety

Our wide variety of thermal spray devices affords you the option of selecting the precise system to match your applications. Praxair and TAFA provides multiple options for Arc Spray, Plasma Spray, HVOF, Combustion Spray, and even WaterJet coating removal. And our systems engineering group can integrate your thermal spray equipment with gun manipulation and part handling equipment, while ensuring safe operation in your facility through responsible dust collection, sound attenuation, and operator protection.

Our flagship thermal spray systems continue to provide superior value. For general part restoration and wear properties, turn to the arc spray workhorses: Praxair and TAFA’s reliable 8835 and BP-400. Where the highest hardness and unparalleled wear-resistance is required, the JP-5000 high pressure HVOF system is industry’s proven leader. And when it comes to plasma spraying everything from superalloys to chrome oxide to sophisticated, graded thermal barrier coatings, our SG-100 and PlazJet offer optimal coating quality and efficiency

Monel Cladding

Corrosion costs $2.2 trillion annually to the global economy, with nearly $1.2 trillion to the oil and gas industry alone. To satisfy the ever increasing demand for energy, oil and gas companies continue to move further offshore and into deeper waters to produce fuel from challenging reserves using highly corrosive processes. These difficult conditions demand corrosion-resistant pipes, components, and equipment that can withstand an assault of caustic fluids at very high temperatures and pressures. Parts made from corrosion-resistant clad steel are an optimal solution given the economic risk and safety concerns involved.
However, popular cladding technologies such as mechanical lining and roll bonding suffer from major concerns involving integrity and supply. These matters are further aggravated by the need for thick-walled and large-diameter pipes in heavy demand in the Gulf of Mexico and Asia-Pacific regions.


  • CRA claddings are made of alloy 625, 825, 316, Monel 400, and titanium. Cladding thickness is typically between 0.5 and 4 mm.
  • WRA claddings are made of ceramics such as chromium carbide, structurally amorphous metal (SAM) alloys, and tungsten carbide. Cladding thickness is typically between 3 and 15 mm.
  • HT claddings are made of nickel-chromium and metal-chromium-aluminum alloys for high temperature applications in the energy, pulp and paper, nuclear, and marine industries. Cladding thickness is typically between 0.05 and 6 mm.
  • ssLT claddings are made of stainless steel or metallic glass, and are typically between 0.05 and 0.5 mm thick.

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